Title Honda-CBR150R-Service-Manual-English.pdf ✅

IMPORTANT SAFETY NOTICE Indicates a strong possibility of severe personal injury or death if instructions are not followed. CAUTION: Indicates a possibility of equipment damage if instructions are not followed. NOTE: Gives helpful information. Detailed descriptions of standard workshop procedures, safety principles and service operations are not included. It is important to note that this manual contains some warnings and cautions against some specific service methods which could cause PERSONAL INJURY to service personnel or could damage a vehicle or render it unsafe. Please understand that those warnings could not cover all conceivable ways in which service, whether or not recommended by Honda, might be done or of the possibly hazardous consequences of each conceivable way, nor could Honda investigate all such ways. Anyone using service procedures or tools, whether or not recommended by Honda, must satisfy himself thoroughly that neither personal safety nor vehicle safety will be jeopardized by the service methods or tools selected. http://www.motorcycle.in.th .--------IMPORTANT SAFETY NOTICE --------, "'4'¥iii!N Indicates a strong possibility of severe personal injury or death if instructions are not followed. CAUTION: Indicates a possibility of equipment damage if instructions are not followed. NOTE: Gives helpful information. Detailed descriptions of standard workshop procedures, safety principles and service operations are not included. It is important to note that this manual contains some warnings and cautions against some specific service methods which could cause PERSONAL INJURY to service personnel or could damage a vehicle or render it unsafe. Please understand that those warnings could not cover all conceivable ways in which service, whether or not recommended by Honda, might be done or of the possibly hazardous consequences of each conceivable way, nor could Honda investigate all such ways. Anyone using service procedures or tools, whether or not recommended by Honda, must satisfy himself thoroughly that neither personal safety nor vehicle safety will be jeopardized by the service methods or tools selected.
SYMBOLS The symbols used throughout this manual show specific service procedures. If supplementary information is required pertaining to these symbols, it would be explained specifically in the text without the use of the symbols. -3 Replace the part(s) with new one(s) before assembly. ~~ Use recommended engine oil, unless otherwise specified. Use molybdenum oil solution (mixture of the engine oil and molybdenum grease in a ratio of 1:l) Use multi-purpose grease (Lithium based multi-purpose grease NLGl #2 or equivalent) Use molybdenum disulfide grease (containing more than 3% molybdenum disulfide, NLGl#2 or equivalent. Example: Molykote' BR-2 plus manufactured by Dow Corning U.S.A. Multi-purpose M-2 manufactured by Mitsubishi Oil, Japan Use molybdenum disulfide paste (containing more than 40% molybdenum disulfide, NLGl#2 or equivalent. Example: Molykote' G-n Paste manufactured by Dow Corning U.S.A. Honda Moly 60 (U.S.A. only) Rocol ASP manufactured by Rocol Limited, U.K. Rocol Paste manufactured by Sumico Lubricant, Japan Use silicone grease. ~ Apply a locking agent. Use a middle strength locking agent unless otherwise specified. Apply sealant. Use DOT 4 brake fluid. Use the recommended brake fluid unless otherwise specified. Use Fork or Suspension Fluid. http://www.motorcycle.in.th SYMBOLS The symbols used throughout this manual show specific service procedures. If supplementary information is required pertaining to these symbols, it would be explained specifically in the text without the use of the symbols. " Replace the part(s) with new one(s) before assembly . ., Use recommended engine oil, unless otherwise specified. ~ Use molybdenum oil solution (mixture of the engine oil and molybdenum grease in a ratio of 1:1) ---Ii Use multi-purpose grease (lithium based mUlti-purpose grease NLGI #2 or equivalent) Use molybdenum disulfide grease (containing more than 3% molybdenum disulfide, ~ NLGI #2 or equivalent. Example: Molykote'" BR-2 plus manufactured by Dow Corning U.S.A. Multi-purpose M-2 manufactured by Mitsubishi Oil, Japan Use molybdenum disulfide paste (containing more than 40% molybdenum disulfide, NLGI #2 or equivalent. ~ Example: Molykote'" G-n Paste manufactured by Dow Corning U.S.A. Honda Moly 60 (U.S.A. only) Rocol ASP manufactured by Rocol limited, U.K. Rocol Paste manufactured by Sumico Lubricant, Japan ~ Use silicone grease. LW Apply a locking agent. Use a middle strength locking agent unless otherwise specified. J1tmru Apply sealant. I Use DOT 4 brake fluid. Use the recommended brake fluid unless otherwise specified . .. Use Fork or Suspension Fluid.
1. GENERAL INFORMATION GENERAL SAFETY 1-1 TOOLS 1-14 SERVICE RULES MODEL IDENTIFICATION SPECIFICATIONS TORQUE VALUES 1-17 1-2 LUBRICATION & SEAL POINTS 1-3 CABLE & HARNESS ROUTING 1-24 I 1-4 EMISSION CONTROL SYSTEMS 1-12 GENERAL SAFETY CARBON MONOXIDE If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in an enclosed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and may lead to death. Run the engine in an open area orwith an exhaust evacu- ation system in an enclosed area. GASOLINE Work in a well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. Gasoline is extremely flammable and is explosive un- der certain conditions. KEEP OUT OF REACH OF CHIL- DREN. HOT COMPONENTS Engine and exhaust system parts become very hot and remain hot for some time after the engine is run. Wear insulated gloves or wait until the engine and exhaust system have cooled before handling these parts. USED ENGINE OIL Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily ba- sis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. KEEP OUT OF REACH OF CHILDREN. BRAKE FLUID CAUTION: Spilling fluid on painted, plastic or rubber parts will dam- age them. Place a clean shop towel over these parts whenever the system is serviced. KEEP OUT OF REACH OF CHILDREN. ~ BATTERY HYDROGEN GAS & ELECTROLYTE The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate venti- lation when charging. The battery contains sulfuric acid felectrolyte). Con- tact with skin or eyes may cause severe burns. Wear protective clothing and a face shield. -If electrolyte gets on your skin, flush with water. -If electrolyte gets in your eyes, flush with water for at least 15 minutes and call a physician imme- diately. Electrolyte is poisonous. - Ifswallowed, drinklarge quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician. KEEP OUT OF REACH OF CHIL- DREN. http://www.motorcycle.in.th 1-1 1. GENERAL INFORMATION GENERAL SAFETY SERVICE RULES MODEL IDENTIFICATION SPECIFICATIONS TORQUE VALUES GENERAL SAFETY CARBON MONOXIDE 1-1 1-2 1-3 1-4 1-12 If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in an enclosed area. '!i.§Uiiii" The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and may lead to death. Run the engine in an open area or with an exhaust evacu- ation system in an enclosed area. GASOLINE Work in a well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. ,,,,.;ad''' Gasoline is extremely flammable and is explosive un- der certain conditions. KEEP OUT OF REACH OF CHIL- DREN. HOT COMPONENTS Engine and exhaust system parts become very hot and remain hot for some time after the engine is run. Wear insulated gloves or wait until the engine and exhaust system have cooled before handling these parts. TOOLS LUBRICATION & SEAL POINTS CABLE & HARNESS ROUTING EMISSION CONTROL SYSTEMS USED ENGINE OIL 1-14 1-15 1-17 1-24 Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily ba- sis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. KEEP OUT OF REACH OF CHILDREN. BRAKE FLUID CAUTION: Spilling fluid on painted, plastic or rubber parts will dam- age them. Place a clean shop towel over these parts whenever the system is serviced. KEEP OUT OF REACH OF CHILDREN. BATTERY HYDROGEN GAS & ELECTROLYTE • The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate venti- lation when charging. • The battery contains sulfuric acid (electrolyte). Con- tact with skin or eyes may cause severe burns. Wear protective clothing and a face shield. -If electrolyte gets on your skin, flush with water. -If electrolyte gets in your eyes, flush with water for at least 15 minutes and call a physician imme- diately. • Electrolyte is poisonous. III - If swallowed, drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician. KEEP OUT OF REACH OF CHIL- DREN. 1-1